Properly by trained labourers after the bales have been tested by the quality department. All the important parameters of fibre are tested to keep the mixing even throughout the season.
Our blow room line consists of LMW Machines. We are using pre-opener machine for opening raw cotton to Keep the yarn free from contamination we employed persons on pre-opener & bale opener for manually picking out contaminations. Fibre growth, neps and waste extraction is monitored throughout the blow room line using most modern testing equipment. We use different Origin of cotton such as Banni, MECH1,H-6 etc.
We use the Following Procedures to minimize the contamination presence in yarn. We have manually Contamination Picking System at Our Blow room so that maximum quantity of foreign matters can be removed at the early stages
The Card machine have a chute feed system and consist of LMW LC 100 & LC 300 AV3 equipped with auto levelers. Waste Percentage, Card U % and wrapping is carried out daily to check the performance of the card. Every individual card is tested for neps fortnightly using spin test technique along with continuous checking of neps.
The LMW DO6, RSB 851, Drawings are used as breaker for Cotton carded yarn.Sliver U% and wrapping is checked for each machine daily To ensure proper working of machine
Our Auto leveler Sheltronics Finisher Drawings are equipped with Sliver quality Monitoring System. It allows 24 hour on-line checking and detection of faults that could cause drawing sliver to deviate from it’s required mean.
LMW LF-1400
A Simplex machines are used to convert sliver to roving of our required parameters. Evenness of roving is checked for every machine daily. The Quality monitoring strictly followed through out the back process to produce high quality roving.
Our Ring Frame department consists of LMW G5/1 & LR6.Every individual count spun on our Ring Frame Machine is checked daily for count.twist/inch, strengthand evenness . We practice to keep all quality parameters of yarn within statistics category of 25% & 5%.
Yarn From Ring Department is convert onto required package using Schlaforst – 338 winder & Schlaforst x5 winder. The Auto Coner Machines are equipped with Loepfe advanced Zenith clearers. On-Line Classification is performed to check the yarn parameters daily for each individual count. The contamination clearance is also carried out on these machines to produced high quality product yarn.
By employing the above stringent we try and keep the quality of our products consistent.